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Permanent Pothole Solutions

Asphalt Crack Repair

Cracks only get worse — seal them now

In short

Cracks look unsightly and let water into the pavement, where they expand into potholes.

By the Permanent Pothole Solutions team · Updated 26 October 2026

Our premium Rubberised Crack Filler is formulated with urethane-fortified polymers for a flexible, durable, long-lasting seal.

Not sure which filler to use? Compare ACF-1 and DP-1 on our Crack Filler page.

When to seal a crack

Seal cracks as soon as you see them, in dry weather, at 12°C and rising. Cracks up to 9mm take ACF-1 directly; wider or deeper cracks should be packed with sand or backer rod to within 6mm of the surface first. Once a crack has spalled into a hole, switch to Asphalt in a Bag.

Proven on a runway

Southport Flying Club used ACF-1 to seal cracks in their aerodrome runway, applying it with a simple watering can. After a successful test area they moved up to the 19 litre bucket — and Aerodrome Manager Steve Rance says he’d recommend it to anyone with cracked asphalt. Read the testimonial →

Rubberised Crack Filler

  • Dries to a matte black finish
  • Bonds and seals
  • Resists oil, grease and salt
  • Won’t dry out, crumble, run or bubble
  • Adheres to wood, metal, masonry and fibreglass

View Rubberised Crack Filler →

Why Asphalt in a Bag

  • Permanent. Expands and contracts with the road surface, so the patch moves with the pavement instead of breaking away.
  • Cures on impact. Curing is activated by compaction — tamp it or roll it and it sets.
  • Bonds to anything. Adheres to asphalt, concrete, steel and even wood.
  • Any weather. Apply from -26°C to 49°C, in rain, or straight into a pothole full of water.
  • No tack coat. No pre-coating or priming. Open, pour, compact.
  • Traffic-ready. Application is up to five times faster, and it can take traffic immediately.

Related

Questions & answers

Asphalt Crack Repair FAQs

What surfaces does it bond to?
Asphalt, plus wood, metal, masonry and fibreglass.
What size cracks can crack filler fix?
ACF-1 is designed for cracks up to 9mm wide. Pack wider cracks with sand or backer rod first, or use DP-1.
How long does crack filler take to dry?
Touch-dry in about 30 minutes and fully dry in 24–48 hours, depending on conditions.

More questions →

Fix it once.
Fix it permanently.

Talk to our team about Asphalt in a Bag, Rubberised Crack Filler and bulk supply.