100% Australian owned & operated
Permanent Pothole Solutions

Road Rehabilitation

Extend the life of tired pavements

In short

Road rehabilitation starts with stopping the damage spreading. Filling potholes and sealing cracks keeps water out of the pavement base and slows deterioration.

By the Permanent Pothole Solutions team · Updated 26 October 2026

Asphalt in a Bag fills potholes with a dense material that compacts and cures under minimal effort, preventing further water penetration.

Repairs before resurfacing or marking

Any new surface, seal or line marking is only as good as the pavement under it. Fix potholes with Asphalt in a Bag and seal cracks with Rubberised Crack Filler first. Our dense mixes don’t bleed bitumen to the surface, so patches don’t need removing before an overlay.

Choosing the right gauge

MixCompacted liftBest for
5 Gauge12.5–20mmShallow repairs and fine finishes (made to order)
7 Gauge17.5–28mmDriveways, footpaths, shallow potholes
10 Gauge25–40mmAll-purpose pothole and road repairs
14 Gauge35–56mmDeeper potholes and heavy-duty repairs

Coverage at a glance

  • 15kg bag/bucket ≈ 0.13 m² at 50mm
  • 20kg bag/bucket ≈ 0.17 m² at 50mm
  • 1 tonne bulk bag ≈ 8.7 m² at 50mm

Need an exact number? Use the Asphalt Calculator.

Why Asphalt in a Bag

  • Permanent. Expands and contracts with the road surface, so the patch moves with the pavement instead of breaking away.
  • Cures on impact. Curing is activated by compaction — tamp it or roll it and it sets.
  • Bonds to anything. Adheres to asphalt, concrete, steel and even wood.
  • Any weather. Apply from -26°C to 49°C, in rain, or straight into a pothole full of water.
  • No tack coat. No pre-coating or priming. Open, pour, compact.
  • Traffic-ready. Application is up to five times faster, and it can take traffic immediately.

Related

Questions & answers

Road Rehabilitation FAQs

Can it be used for utility cuts?
Yes — it’s widely used to reinstate utility cuts and trenches.
Do patches need removing before resurfacing?
No — our dense mixes don’t bleed bitumen to the surface.
Does it bond to concrete?
Yes. It bonds to asphalt, concrete, steel and even wood.

More questions →

Fix it once.
Fix it permanently.

Talk to our team about Asphalt in a Bag, Rubberised Crack Filler and bulk supply.