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Permanent Pothole Solutions

Asphalt and Bitumen Repair Services

Repair tips from the cold mix specialists

In short

Deal with the water first: work out how the damage started and whether water can be slowed or diverted. Without that, any repair is less effective.

By the Permanent Pothole Solutions team · Updated 26 October 2026

Our product comes with step-by-step instructions and can be applied in any weather, so you can make the area safe quickly.

How to repair a pothole permanently

  1. Cut back or sweep out loose stone, dirt and water-logged debris.
  2. For holes deeper than 50mm, lay and compact a sand-and-stone base first.
  3. Pour Asphalt in a Bag straight in — standing water is fine — and over-fill slightly.
  4. Compact hard with a tamper, plate compactor or vehicle tyre; crown and compact again.
  5. Open to traffic straight away.

Choosing the right gauge

MixCompacted liftBest for
5 Gauge12.5–20mmShallow repairs and fine finishes (made to order)
7 Gauge17.5–28mmDriveways, footpaths, shallow potholes
10 Gauge25–40mmAll-purpose pothole and road repairs
14 Gauge35–56mmDeeper potholes and heavy-duty repairs

Coverage at a glance

  • 15kg bag/bucket ≈ 0.13 m² at 50mm
  • 20kg bag/bucket ≈ 0.17 m² at 50mm
  • 1 tonne bulk bag ≈ 8.7 m² at 50mm

Need an exact number? Use the Asphalt Calculator.

Why Asphalt in a Bag

  • Permanent. Expands and contracts with the road surface, so the patch moves with the pavement instead of breaking away.
  • Cures on impact. Curing is activated by compaction — tamp it or roll it and it sets.
  • Bonds to anything. Adheres to asphalt, concrete, steel and even wood.
  • Any weather. Apply from -26°C to 49°C, in rain, or straight into a pothole full of water.
  • No tack coat. No pre-coating or priming. Open, pour, compact.
  • Traffic-ready. Application is up to five times faster, and it can take traffic immediately.

Related

Questions & answers

Asphalt and Bitumen Repair Services FAQs

How deep should a pothole repair be?
At least 25mm, ideally 50mm. Build deeper holes in compacted layers.
Can I fill a pothole that has water in it?
Yes. The mix displaces water as it’s compacted, so it can go straight into a wet hole.
How long does a pothole repair last?
Applied to specification, it’s guaranteed to adhere until the surrounding pavement fails — backed by a Lifetime Performance Guarantee.

More questions →

Fix it once.
Fix it permanently.

Talk to our team about Asphalt in a Bag, Rubberised Crack Filler and bulk supply.